A Quick Guide On The Manufacturing Process Of Wires And Cables
                     
Electrical wires and cables transmit electric 
current from one element to another. These 
are manufactured utilizing copper and 
aluminum. Copper is a better option in some 
ways than aluminum because it has the 
precise quality to conduct electricity with 
great flexibility and very limited resistance. 
Have you ever thought of how cables and 
wires are manufactured? There are multiple 
stages through which materials have to 
proceed to produce the right cable and wires. 
All these steps are taken to specify the 
quality of the wire and match the industry 
standard.
 
So, here is the manufacturing process of 
cables and wires.
 
Crushing and Grinding: First, metals like 
Copper and Aluminum are crushed for 
manufacturing wires. The cycle of crushing 
and grinding is performed in big machines. 
With this cycle, the squandered material is 
eliminated and the pure metal is taken out.
 
Drawing: Drawing wire is the following step 
in the manufacturing operation. Material is 
brought to generate different gauge wires. In 
this procedure, engineers need several days 
to decrease the copper size. They also utilize 
copper wire drawing lubricants for improving 
the lives of the day. After the successful 
procedure of drawing wires, they become 
thin and malleable.
 
Electrical wires and cables transmit electric 
current from one element to another. These 
are manufactured utilizing copper and 
aluminum. Copper is a better option in 
some ways than aluminum because it has 
the precise quality to conduct electricity 
with great flexibility and very limited 
resistance. Have you ever thought of how 
cables and wires are manufactured? There 
are multiple stages through which materials 
have to proceed to produce the right cable 
and wires. All these steps are taken to 
specify the quality of the wire and match 
the industry standard.
 
So, here is the manufacturing process of 
cables and wires.
 
Crushing and Grinding: First, metals like 
Copper and Aluminum are crushed for 
manufacturing wires. The cycle of crushing 
and grinding is performed in big machines. 
With this cycle, the squandered material is 
eliminated and the pure metal is taken out.
 
Drawing: Drawing wire is the following step 
in the manufacturing operation. Material is 
brought to generate different gauge wires. 
In this procedure, engineers need several 
days to decrease the copper size. They also 
utilize copper wire drawing lubricants for 
improving the lives of the day. After the 
successful procedure of drawing wires, they 
become thin and malleable.
 
Heating: Heating therapy is known as 
annealing. Thus, annealing allows metals to 
cool down slowly, reduce internal stresses, 
and harden the metal. While manufacturing 
wires and cables, the wires are loosened up 
by undergoing heat treatment. Huge 
pressure is applied to a metal rod to build a 
thinner wire. The purpose of heating 
annealing is to prevent oxidation of the 
cable.
 
Insulation: Cables encompass different 
wires wrapped together in an insulator. 
These cables are insulated with various 
synthetic materials to prevent current 
leakage. Some cables might need 
additional components to improve 
protection. Developers consider the 
components of insulating materials based 
on capability and heating resistance. They 
can utilize unique insulating materials 
depending on the features of the cables 
needed.
 
Twisting and Stranding: Many wires 
often get stranded to achieve enhanced 
flexibility and electrical performance as 
compared to a single wire. So, 
manufacturing plants use some sort of 
operators to carry out this process 
efficiently. 
Extrusion: Extrusion is a procedure in 
which the materials have to sustain a 
plastic deformation cycle by applying a 
force and letting material gush through a 
die or orifice. In this phase, makers let the 
wire pass through an extruder, where the 
layer of plastic or any other insulating 
material is applied.
 
Cabling: The above phases help in 
equipping the basic component of the 
cable. Numerous wires are assembled and 
jacketed concurrently in one cable. The 
procedure is conducted in a cabin station.
 
These steps are a general manufacturing 
process and might be different depending on 
manufacturing companies and the 
technologies used by them. To learn more 
about the cable manufacturing procedure, 
you can visit https://www.cabconindia.com/