Uploaded on Apr 23, 2025
Discover the performance advantages of PC FR glass filled granules, engineered for strength, flame resistance, and thermal stability. Available in variants like PC 10% GF, PC 20% GF, and PC 30% GF, these materials are perfect for automotive, electrical, and industrial applications.
Polycarbonate Glass-Filled Granules Properties, Uses, and Applications
Polycarbonate Glass-filled Granules: Properties, Uses And Applications What Are Glass-Filled Granules? Glass-filled granules are produced by adding glass fibers to a base polymer resin, typically engineering thermoplastics such as polycarbonate. The glass fibers are usually in the form of short fibers or glass beads that are evenly distributed throughout the polymer matrix. This combination of polymer and glass fibers creates a composite material with superior mechanical properties compared to the base polymer alone. Popular commercial options include PC FR V0, 943A, and 945, widely used in automotive and electrical applications for their flame-retardant and mechanical properties. Types of Glass-Filled Granules Glass-filled granules can be categorized based on the type and volume of reinforcement added: • Short Glass Fiber-Reinforced Granules Improve rigidity and tensile strength while maintaining ease of processing. Grades like PC 10% GF FR, PC 20% GF FR, and PC 30% GF FR are excellent examples. • Long Glass Fiber-Reinforced Granules These provide superior impact resistance and are often chosen for structural applications requiring high durability. • Glass Bead-Reinforced Granules Preferred for applications that demand better surface finish and reduced warpage. • Glass-Filled Granules with Different Polymer Resins Polycarbonate-based formulations such as 945U, 945AU, and PC FR GRANULE deliver excellent flame retardancy along with enhanced strength. Key Properties of Glass-Filled Granules Adding glass fibers to polymers enhances several critical characteristics: • Increased Strength and Rigidity Especially in grades like PC 30% GF FR and PC 20% GF FR, which are used in load-bearing components. • Improved Dimensional Stability Ensures minimal deformation under thermal or mechanical stress. Grades like 940A and 945AU are commonly used in precision parts. • Enhanced Thermal Stability Flame-retardant grades like PC FR V0 and 943A are ideal for high-heat environments, particularly in electrical housings and connectors. • Better Wear and Abrasion Resistance Short glass fiber grades such as PC 10% GF FR offer good performance in moving parts or friction-heavy applications. • Reduced Creep and Fatigue Allows prolonged mechanical use without material degradation. Examples include 945 and 945U. • Low Thermal Expansion This makes materials like PC 30% GF FR suitable for high-precision applications. • Improved Electrical Properties Grades like PC FR GRANULE and 940A offer superior dielectric strength and flame resistance. • Improved Surface Finish Especially in applications requiring visible or aesthetic finishes, short-fiber filled grades maintain a cleaner surface appearance. Manufacturing Process of Glass-Filled Granules The manufacturing process typically includes: • Preparation of Glass Fibers Ensuring consistent sizing and surface treatment compatible with PC resins such as 945 and 945U. • Blending with Polymer Resin Using compounding equipment to evenly disperse glass fibers in grades like PC 20% GF FR and PC FR GRANULE. • Pelletization The filled resin is cooled and cut into granules for convenient processing and uniform feedstock. • Quality Control Testing is conducted for tensile strength, flame retardancy, & flow rate. Grades like 943A and 940A are quality-verified for consistency in high-demand applications. Advantages of Glass-Filled Granules Glass-filled polymers offer several performance and commercial benefits: • Cost-Effectiveness Using high-performance grades like 945AU or PC FR GRANULE can reduce long-term costs by extending part life. • Improved Performance For applications needing structural integrity and thermal endurance, grades like PC 30% GF FR or 943A are ideal. • Design Flexibility Available in various fiber loadings and flame-retardant formulations, such as PC 10% GF FR, PC FR V0, and 940A. • Durability Especially in mechanical assemblies or electronics, grades like 945 and 945U ensure long-term performance in demanding environments. Applications Of Glass-filled Granules Glass-filled compounds are widely used in: • Automotive Industry Components like brackets and housings use grades such as PC 20% GF FR, PC 30% GF FR, and 945AU. • Electronics and Electrical Industry Flame-retardant materials like PC FR V0, 943A, and 945U are used in plugs, switches, and housings. • Industrial Applications Equipment enclosures and machine parts benefit from 940A, PC 10% GF FR, and 945 for their toughness and thermal resistance. • Consumer Goods Products requiring both aesthetic appeal and strength often use PC FR GRANULE and PC 10% GF FR. • Aerospace Industry Lightweight and flame-retardant grades like 945AU and PC 30% GF FR are ideal for structural parts. • Medical Devices Components requiring high precision and compliance use formulations like 945, 945U, and 943A. Conclusion Glass-filled granules are a highly effective solution for applications requiring high performance under stress, heat, and wear. From PC FR V0 to PC 30% GF FR, these materials bring enhanced mechanical properties, thermal stability, and flame retardancy to a wide range of industries. Partner with Kapoor Sales Corporation today to explore our advanced range of polycarbonate and glass-filled granules tailored to your industrial needs. KAPOOR SALES CORPORATION J-424, 1st Floor, Shankar Road, New Rajinder Nagar, New Delhi – 110060 Phone: 011-28741663/64 E-mail: [email protected] Web:www.kapoorsales.com HOUSE OF PLASTICS Plot No. 72, Sector 18, Gurugram, Haryana – 122015 Phone: 0124-4017794 E-mail: [email protected]
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