3 Things That You Must Understand About Vacuum Furnace to Know Its Working Better


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Uploaded on Jul 27, 2022

Category Business

If you are looking to install one in your industrial premise, then you must be understand in detail everything that constitutes a vacuum furnace, right from vacuum feedthrough to heating zone, inert gases, and much more.

Category Business

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3 Things That You Must Understand About Vacuum Furnace to Know Its Working Better

3 Things That You Must Understand About Vacuum Furnace to Know Its Working Better WHAT IS THE STRUCTURE OF A VACUUM FURNACE? If you imagine a vacuum furnace as being a single component, then think again. It is not a regular furnace that you may see at a commercial place. In fact, it is a combination of different structures that includes power supply system, engine, heating device, furnace structure, sealed shell, conveyor on the outside, and temperature control system. LET’S DISCUSS SOME OF THE MAIN COMPONENTS OF VACUUM FURNACE:  · Vacuum Furnace It is situated inside the sealed furnace shell. Depending in the heating requirement for a particular application, the furnace is equipped with specific aspects including heating elements like induction coil, electron gun, electrode and resistance.  · Vacuum Furnace Shell It is the outer of the vacuum furnace and is a welded structure done with stainless steel or carbon steel. There is a detachable part having a joint surface which is sealed using sealing material. Air cooling or water cooling is applied so as to ensure that the shell doesn’t deform or the sealing material doesn’t deteriorate.  · Vacuum System This is the basic of vacuum process and is composed of different components including vacuum valve, vacuum pump and vacuum gauge.  · Crucible For the smelting metal application, the vacuum furnace is usually equipped with a crucible and in some you can find manipulators and automatic pouring devices for loading & unloading material purpose. WHAT IS THE WORKING PRINCIPLE OF THE VACUUM FURNACE? The basic working principle is the phase change process of heat medium water pertaining to heat exchange. Now, talking about how the system works, the first step is to start the mechanical pump. This is followed by the pump maintenance and diffusion pump operation. Alongside this the front valve of the system is opened and he pump valve is maintained so as to ensure diffusion pump is vacuumed. The temperature degree is pre-set and when this degree is achieved, it leads to the start of root pump. Now at this point, the bypass valve gets opened and the front valve is closed. Now the pumping down of the vacuum chamber takes place. When the diffusion pump reaches a certain set temperature and when the vacuum degree is more than the quantified value the bypass valve closes and the front valve and high valve gets opened. Now, when the vacuum degree reaches the set technical requirement it leads to start of heat treatment.  After the heat treatment is over, the presence of inert gases like purity nitrogen uniformly works through the chamber to cool down the vacuum chamber by the heat exchanger. Thus the heat treatment of the metal takes place inside the vacuum furnace. WHAT IS THE FUNCTION OF THE VACUUM FURNACE? There are different functions that are achieved using a vacuum furnace, as detailed below: · Vacuum Annealing Also termed as vacuum quenching or tempering, this method is applied to heat and cool the materials or material parts; and the entire heating and cooling process takes place specific to process regulations. · Vacuum Sintering In definition, sintering means a process that is used to form a solid material mass using the heat and pressure mechanism which takes place without any need of liquefaction point. Sintering is also termed as ‘frittage’. Vacuum furnace takes place by sintering the adjacent metal powder grains to form into parts, that is applied with process of adhesion and diffusion, taking place when the heat is applied inside the vacuum furnace. · Vacuum Brazing This is a kind of welding method in which a group of weldments are put inside the furnace and then heated up to the point when melting point of filler metal is achieved under the vacuum condition; however it is below the base metal’s melting point. You should note that the brazing temperature is different material to material. Apart from the above mentioned functions, vacuum plus magnetism is also a method that is applied inside the vacuum furnace that is done to metal materials and for magnetic treatment. Knowing the above aspects of vacuum furnaces including its functions, working principle and what different processes it involves like vacuum feedthrough and more helps to carry out your industrial vacuum heating in a precise and effective way. For More Info: https://stephentdendy.livejournal.com/827.ht ml