Proper Bedding for PVC Pressure Pipe


Unibell1158

Uploaded on Feb 14, 2020

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flexible pipe when buried, it is required that the pipe be more yielding than the embedment soil surrounding it.This is the source of flexible pipe’s external-load-carrying capacity. Under soil load, the pipe tends to deflect. The vertical diameter is compressed and the horizontal diameter expands by approximately the same amount in both directions When the horizontal diameter expands, it engages the passive resistance of the soil support at the sides of the pipe. At the same time, the compression of the vertical diameter relieves the pipe of the major portion of the vertical soil load, which is then carried by the surrounding soil through the mechanism of an arching action over the pipe

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Proper Bedding for PVC Pressure Pipe

Astkh e E n g i n e e r : P R O P E R B E D D I N G F O R P V C P R E S S U R E P I P E By Mike Luckenbill Historically, a flexible pipe has been zontal diameter expands, it engages the Southwestern Regional Engineer defined as a conduit that will deflect at least passive resistance of the soil support at the two percent without any sign of structural sides of the pipe. At the same time, the arious parameters must be consid- distress, such as injurious cracking. compression of the vertical diameter Vered when designing a buried piping However, for a conduit to truly behave as a relieves the pipe of the major portion of thesystem. Two of the main considera- flexible pipe when buried, it is required that vertical soil load, which is then carried by tions should be the pipe properties and the the pipe be more yielding than the embed- the surrounding soil through the mecha- soil envelope around the pipe. ment soil surrounding it. This is the source nism of an arching action over the pipe. To the layman, the word “soil” can mean HISTORICALLY, A FLEXIBLE PIPE HAS BEEN DEFINED AS A CONDUIT different things. To engineers involved in pipe burial, soil is any earthen material THAT WILL DEFLECT AT LEAST TWO PERCENT WITHOUT ANY SIGN OF excluding bedrock. STRUCTURAL DISTRESS, SUCH AS INJURIOUS CRACKING. Soil has been used as a construction mate- rial throughout history. Soil is important not of flexible pipe’s external-load-carrying Superimposed loads on buried PVC pipe only as a material upon which the structure capacity. Under soil load, the pipe tends to fall into two categories - earth loads and rests, but also for support and load transfer. deflect. The vertical diameter is com- live loads. In the design of any buried pip- The soil envelope transfers surface and pressed and the horizontal diameter ing system, both categories of superim- gravity loads to, from, and around the struc- expands by approximately the same posed loads must be considered. In accor- ture. amount in both directions. When the hori- dance with common design practice, earth CONTINUED ON PAGE 14 Shearing Forces Over Rigid Pipe Shearing Forces Over Flexible Pipe Shearing Forces Increase The Load Shearing Forces Decrease The Load Figure A: Comparing Trench Loads for Flexible and Rigid Products P V C P I P E N E W S • S P R I N G 2 0 0 4 1 3 SIDE PRISM CENTRAL PRISM SIDE PRISM SIDE PRISM CENTRAL PRISM SIDE PRISM EXCAVATED TRENCH WIDTH FINAL BACKFILL COVER PIPE WIDTH INITIAL BACKFILL PIPE SPRINGLINE PIPE ZONE HAUNCHING BEDDING FOUNDATION (MAY NOT BE REQUIRED) Figure B: Trench Embedment Terminology CONTINUED FROM PAGE 13 on earth loading technology for buried con- buried pipe is modified by the response of duits throughout the world is related, in the pipe and the relative movement of the loads and live loads are treated as separate design parameters. ALMOST ANY REASONABLE SOIL STRUCTURE WILL WORK FOR PVC The first solution to the problem of soil- induced loads on buried pipe was pub- PRESSURE PIPE BURIAL. lished by Professor Anson Marston at Iowa State University in 1913. Since then, the part, to Marston's load theory. The basic side columns of soil to the central column. Marston Theory of Loads on Underground concept of the theory is that the load due When the side columns of soil between the Conduits has been used in determining the to the weight of the column of soil above a pipe and the trench wall (pipe zone) are loads on buried pipe. Much of the research Table 1 Average Values Of Modulus Of Soil Reaction, E' (For Initial Flexible Pipe Deflection)* E' for Degree of Compaction of Haunching, in psi ASTM D2321 Embedment Material Classification Dumped Slight Moderate High < 85% Proctor 85% - 95% Proctor > 95% Proctor Manufactured Granular Angular Class I 1,000 3,000 3,000 3,000 Clean Sand & Gravel Class II 200 1,000 2,000 3,000 Sand & Gravel with Fines Class III 100 400 1,000 2,000 Silt & Clay Class IV 50 200 400 1,000 Organic Materials Class V No data available; consult a competent soils engineer; otherwise use E’ = 0 * A more detailed table is available for download from Uni-Bell’s website, www.uni-bell.org. The table is in Uni-Bell’s technical report “Deflection: The Pipe/Soil Mechanism,” UNI-TR-1. 1 4 P V C P I P E N E W S • S P R I N G 2 0 0 4 PIPE EMBEDMENT more compressible than the pipe, this causes the BEDDING ANGLE pipe to assume load generated across the width of the trench. This is typically the case for rigid prod- ucts like concrete and clay. However, when pipe has the ability to deflect without cracking, this produces a situation that allows the central prism of soil (directly over the pipe) to settle more in relation to the adjacent soil columns (between the pipe and the trench wall). This settlement produces shearing forces which reduce the load on a flexible pipe to an BEDDING amount less than the weight of the prism directly over it. The two scenarios are shown in Figure A on page 13. Regardless of pipe stiffness, as soil in the VALUES OF BEDDING CONSTANT ,K trench settles or moves downward compared to the trench sidewall, friction forces are generated which BEDDING ANGLE K act to reduce the weight of the trench-wide soil col- umn. Marston's Load Theory predicts and accounts 0° 0.110 for these frictional shearing forces. 30° 0.108 Figure B on page 14 shows a typical trench cross- 45° 0.105 section denoting standard nomenclature used in the plastic pipe industry. The word “bedding” is gener- 60° 0.102 ally accepted as the soil structure around the pipe and not necessarily the bedding upon which the 90° 0.096 pipe rests. This would include the haunching and 120° 0.090 initial backfill areas. The soil structure requirements for pressure pipe are less stringent than for gravity 180° 0.083 sewer pipe. This is primarily due to the fact that pressure pipe is usually buried at shallow depths. Figure C: Bedding Angle Defined Also, pressure pipes tend to have thicker walls than CONTINUED ON PAGE 16 Table 2 Calculated Deflections Of Buried PVC Pressure Pipe; Deflection (percent) For Prism, Highway H20, or Railway E80 Loads Height of Cover 2’ 4’ 6’ 8’ 10’ Live Load Prism H20 E80 Prism H20 E80 Prism H20 E80 Prism H20 E80 Prism H20 E80 E’ Value DR 14 50 0.13 0.58 2.25 0.27 0.49 1.75 0.40 0.51 1.66 0.54 0.59 1.43 0.67 0.67 1.28 200 0.12 0.54 2.10 0.25 0.46 1.63 0.37 0.48 1.54 0.50 0.55 1.33 0.62 0.62 1.20 400 0.11 0.50 1.92 0.23 0.42 1.49 0.34 0.44 1.42 0.46 0.50 1.22 0.57 0.57 1.10 1000 0.09 0.40 1.54 0.18 0.34 1.19 0.27 0.35 1.13 0.37 0.40 0.97 0.46 0.46 0.88 2000 0.07 0.30 1.15 0.14 0.25 0.89 0.21 0.26 0.85 0.27 0.30 0.73 0.34 0.34 0.66 E’ Value DR 18 50 0.29 1.26 4.89 0.58 1.07 3.79 0.87 1.11 3.60 1.16 1.28 3.10 1.45 1.45 2.79 200 0.25 1.09 4.22 0.50 0.92 3.27 0.75 0.96 3.10 1.00 1.11 2.67 1.25 1.25 2.40 400 0.21 0.92 3.57 0.42 0.78 2.76 0.64 0.81 2.62 0.85 0.94 2.26 1.06 1.06 2.03 1000 0.14 0.63 2.43 0.29 0.53 1.89 0.43 0.55 1.79 0.58 0.64 1.54 0.72 0.72 1.39 2000 0.09 0.41 1.59 0.19 0.35 1.23 0.28 0.36 1.17 0.38 0.42 1.01 0.47 0.47 0.91 E’ Value DR 21 50 0.46 1.99 7.71 0.92 1.68 5.97 1.37 1.76 5.67 1.83 2.02 4.89 2.29 2.29 4.39 200 0.37 1.59 6.16 0.73 1.34 4.77 1.10 1.40 4.53 1.46 1.62 3.90 1.83 1.83 3.51 400 0.29 1.25 4.86 0.58 1.06 3.76 0.87 1.11 3.57 1.15 1.27 3.08 1.44 1.44 2.77 1000 0.18 0.77 2.97 0.35 0.65 2.30 0.53 0.68 2.19 0.71 0.78 1.88 0.88 0.88 1.69 2000 0.11 0.47 1.81 0.21 0.39 1.40 0.32 0.41 1.33 0.43 0.47 1.14 0.54 0.54 1.03 E’ Value DR 25 50 0.75 3.23 12.56 1.49 2.74 9.73 2.24 2.86 9.23 2.98 3.29 7.96 3.73 3.73 7.15 200 0.53 2.29 8.91 1.06 1.94 6.90 1.59 2.03 6.55 2.12 2.34 5.65 2.65 2.65 5.07 400 0.38 1.65 6.42 0.76 1.40 4.97 1.14 1.46 4.72 1.53 1.68 4.07 1.91 1.91 3.66 1000 0.21 0.90 3.49 0.42 0.76 2.71 0.62 0.80 2.57 0.83 0.92 2.21 1.04 1.04 1.99 2000 0.12 0.51 1.99 0.24 0.43 1.54 0.35 0.45 1.46 0.47 0.52 1.26 0.59 0.59 1.13 E’ Value DR 26 50 0.83 3.59 13.95 1.66 3.04 10.80 2.49 3.18 10.26 3.31 3.66 8.84 4.14 4.14 7.94 200 0.57 2.47 9.59 1.14 2.09 7.43 1.71 2.18 7.05 2.28 2.51 6.07 2.85 2.85 5.46 400 0.40 1.74 6.77 0.80 1.47 5.24 1.21 1.54 4.98 1.61 1.77 4.29 2.01 2.01 3.85 1000 0.21 0.93 3.59 0.43 0.78 2.78 0.64 0.82 2.64 0.85 0.94 2.28 1.07 1.07 2.05 2000 0.12 0.52 2.02 0.24 0.44 1.56 0.36 0.46 1.48 0.48 0.53 1.28 0.60 0.60 1.15 P V C P I P E N E W S • S P R I N G 2 0 0 4 1 5 CONTINUED FROM PAGE 15 a comparable gravity pipe in order to han- symbolically represented as E’. The aver- becomes increasingly important as depth dle the pressure capacity typically speci- age values are shown in Table 1 on page 14. of cover increases. However, at relatively fied. This often results in external load This variable is very important in flexible shallow depths in the 3 to 10 foot range E’ capabilities that far exceed the design requirement. As a consequence, almost THE STRENGTH AND SUITABILITY OF THE PVC PIPE FOR BURIAL any reasonable soil structure will work for PVC pressure pipe burial. MADE IT EQUAL TO (OR BETTER THAN) OTHER TRADITIONAL PIPING The “bedding factor” is also used in burial MATERIALS... equations. Precise values are shown in Figure C on page 15. The bedding factor pipe burial calculations. E’ in the haunch values of 700 to 2,000 psi will cover almost has little effect on results of burial calcula- area is a measure of the ability of the soil to any burial situation as long as there is full tions and is usually taken as 0.100. absorb live and dead loads transmitted support in the haunches of the pipe. through the pipe as it deflects over time. E’ What is the modulus of soil reaction? It is CONTINUED ON PAGE 18 Table 2 (cont.) Calculated Deflections Of Buried PVC Pressure Pipe; Deflection (percent) For Prism, Highway H20, or Railway E80 Loads Height of Cover 2’ 4’ 6’ 8’ 10’ Live Load Prism H20 E80 Prism H20 E80 Prism H20 E80 Prism H20 E80 Prism H20 E80 E’ Value DR 32.5 50 1.44 6.24 24.22 2.88 5.28 18.77 4.32 5.52 17.81 5.76 6.35 15.35 7.20 7.20 13.79 200 0.80 3.49 13.53 1.61 2.95 10.48 2.41 3.08 9.95 3.22 3.55 8.57 4.02 4.02 7.70 400 0.51 2.19 8.52 1.01 1.86 6.60 1.52 1.94 6.26 2.02 2.23 5.40 2.53 2.53 4.85 1000 0.24 1.04 4.04 0.48 0.88 3.13 0.72 0.92 2.97 0.96 1.06 2.56 1.20 1.20 2.30 2000 0.13 0.55 2.15 0.26 0.47 1.66 0.38 0.49 1.58 0.51 0.56 1.36 0.64 0.64 1.22 E’ Value DR 41 50 2.31 10.01 38.88 4.62 8.47 30.12 6.93 8.85 28.59 9.24 10.19 24.63 11.55 11.55 22.13 200 1.02 4.42 17.14 2.04 3.74 13.28 3.05 3.90 12.60 4.07 4.49 10.86 5.09 5.09 9.76 400 0.58 2.53 9.82 1.17 2.14 7.61 1.75 2.24 7.22 2.33 2.58 6.22 2.92 2.92 5.59 1000 0.26 1.11 4.31 0.51 0.94 3.34 0.77 0.98 3.17 1.02 1.13 2.73 1.28 1.28 2.45 2000 0.13 0.57 2.22 0.28 0.48 1.72 0.40 0.51 1.64 0.53 0.58 1.41 0.66 0.66 1.27 E’ Value DR 51 50 3.22 13.94 54.13 6.43 11.79 41.93 9.65 12.33 39.80 12.86 14.19 34.30 16.08 16.08 30.82 200 1.16 5.04 19.57 2.33 4.27 15.16 3.49 4.46 14.39 4.65 5.13 12.40 5.81 5.81 11.14 400 0.63 2.72 10.57 1.26 2.30 8.19 1.88 2.41 7.78 2.51 2.77 6.70 3.14 3.14 6.02 1000 0.26 1.14 4.44 0.53 0.97 3.44 0.79 1.01 3.27 1.06 1.17 2.82 1.32 1.32 2.53 2000 0.13 0.58 2.26 0.27 0.49 1.75 0.40 0.51 1.66 0.54 0.59 1.43 0.67 0.67 1.29 Height of Cover 12’ 14’ 16’ 18’ 20’ Live Load Prism H20 E80 Prism H20 E80 Prism H20 E80 Prism H20 E80 Prism H20 E80 E’ Value DR 14 50 0.80 0.80 1.25 0.94 0.94 1.27 1.07 1.07 1.35 1.21 1.21 1.43 1.34 1.34 1.51 200 0.75 0.75 1.16 0.87 0.87 1.19 1.00 1.00 1.26 1.12 1.12 1.33 1.25 1.25 1.40 400 0.69 0.69 1.07 0.80 0.80 1.09 0.91 0.91 1.15 1.03 1.03 1.22 1.14 1.14 1.29 1000 0.55 0.55 0.85 0.64 0.64 0.87 0.73 0.73 0.92 0.82 0.82 0.97 0.91 0.91 1.03 2000 0.41 0.41 0.64 0.48 0.48 0.65 0.55 0.55 0.69 0.62 0.62 0.73 0.68 0.68 0.77 E’ Value DR 18 50 1.74 1.74 2.71 2.04 2.04 2.76 2.33 2.33 2.93 2.62 2.62 3.10 2.91 2.91 3.27 200 1.50 1.50 2.34 1.75 1.75 2.38 2.01 2.01 2.53 2.26 2.26 2.67 2.51 2.51 2.82 400 1.27 1.27 1.98 1.48 1.48 2.01 1.69 1.69 2.14 1.91 1.91 2.26 2.12 2.12 2.38 1000 0.87 0.87 1.35 1.01 1.01 1.37 1.16 1.16 1.46 1.30 1.30 1.54 1.45 1.45 1.63 2000 0.57 0.57 0.88 0.66 0.66 0.90 0.76 0.76 0.95 0.85 0.85 1.01 0.95 0.95 1.06 E’ Value DR 21 50 2.75 2.75 4.28 3.21 3.21 4.35 3.66 3.66 4.62 4.12 4.12 4.89 4.58 4.58 5.15 200 2.20 2.20 3.42 2.56 2.56 3.48 2.93 2.93 3.69 3.29 3.29 3.90 3.66 3.66 4.12 400 1.73 1.73 2.70 2.02 2.02 2.74 2.31 2.31 2.91 2.60 2.60 3.08 2.89 2.89 3.25 1000 1.06 1.06 1.65 1.24 1.24 1.68 1.41 1.41 1.78 1.59 1.59 1.88 1.77 1.77 1.99 2000 0.64 0.64 1.00 0.75 0.75 1.02 0.86 0.86 1.08 0.97 0.97 1.14 1.07 1.07 1.21 E’ Value DR 25 50 4.48 4.48 6.97 5.22 5.22 7.09 5.97 5.97 7.52 6.71 6.71 7.96 7.46 7.46 8.39 200 3.18 3.18 4.94 3.70 3.70 5.03 4.23 4.23 5.34 4.76 4.76 5.65 5.29 5.29 5.95 400 2.29 2.29 3.56 2.67 2.67 3.62 3.05 3.05 3.85 3.43 3.43 4.07 3.81 3.81 4.29 1000 1.25 1.25 1.94 1.45 1.45 1.97 1.66 1.66 2.09 1.87 1.87 2.21 2.08 2.08 2.33 2000 0.71 0.71 1.10 0.83 0.83 1.12 0.94 0.94 1.19 1.06 1.06 1.26 1.18 1.18 1.33 1 6 P V C P I P E N E W S • S P R I N G 2 0 0 4 Type 1 Type 2 Type 3 Type 4 Flat-bottom trench.* Loose embedment. Flat-bottom trench.* Embedment lightly Pipe bedded on 4 in. (100 mm) minimum of Pipe bedded on sand, gravel, or crushed stone consolidated to centerline of pipe. loose soil.† Embedment lightly consolidated to depth of 1/8 pipe diameter, 4 in. (100mm) E’ = 50 psi (340 kPa), K = 0.110 E’ = 200 psi (1,380 kPa), K = 0.110 to top of pipe. minimum. Embedment compacted to top of pipe. (Approximately 80 percent Standard E’ = 400 psi (2,760 kPa), K = 0.102 Proctor, AASHTO T-99 or ASTM D 698.) E’ = 1,000 psi (6,900 kPa), K = 0.096 Figure D Notation Type 5 NOTE: Required embedment type will depend on the pipe’s dimension ratio, internal operating pressure, and external load, Pipe embedded in compacted granular material and shall be specified by the purchaser. (see Sec. 5.3) to centerline of pipe. Compacted granular or * “Flat-bottom is defined as undisturbed earth. select material† to top of pipe. (Approximately 90 percent Standard Proctor, AASHTO T-99 or † “Loose soil” or “select material” is defined as native soil excavated from the trench, free of rocks, foreign materials, and ASTM D 698) frozen earth. A soft “loose soil” bedding will contour to the pipe bottom. Caution must be excercised to ensure proper E’ = 2,000 psi (13,800 kPa), K = 0.083 placement of embedment material under the haunches of the pipe. Figure D: Typical Trench Types in the PVC Installation Standard, AWWA C605 Type 1 Type 2 Type 3 Type 4 Flat-bottom trench.† Backfill lightly consolidated Flat-bottom trench.† Loose backfill. Pipe bedded on 4 in. (100 mm) minimum of Pipe bedded on sand, gravel, or crushed stone to centerline of pipe. loose soil.‡ Backfill lightly consolidated to depth of 1/8 pipe diameter, 4 in. (100mm) to top of pipe. minimum. Backfill compacted to top of pipe. (Approximately 80 percent Standard Proctor, AASHTO T-99.) Figure E Notation Type 5 * For 14-in. (355-mm) and larger pipe, consideration should be given to the use of laying conditions other than type 1. Pipe embedded in compacted granular material † “Flat-bottom is defined as undisturbed earth. to centerline of pipe. Compacted granular or ‡ “Loose soil” or “select material” is defined as native soil excavated from the trench, free of rocks, foreign materials, and select material‡ to top of pipe. (Approximately frozen earth. A soft “loose soil” bedding will contour to the pipe bottom. Caution must be excercised to ensure proper 90 percent Standard Proctor, AASHTO T-99.) placement of embedment material under the haunches of the pipe. Figure E: Typical Trench Types in the Ductile Iron Installation Standard, AWWA C600 P V C P I P E N E W S • S P R I N G 2 0 0 4 1 7